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Monday 15 October 2012

Metal Fatigue


Long ago, engineers discovered that if you repeatedly applied and then removed a nominal load to and from a metal part (known as a "cyclic load"), the part would break after a certain number of load-unload cycles, even when the maximum cyclic stress level applied was much lower than the UTS, and in fact, much lower than the Yield Stress (UTS and YS are explained in Stress and Strain). These relationships were first published by A. Z. Wöhler in 1858.

They discovered that as they reduced the magnitude of the cyclic stress, the part would survive more cycles before breaking. This behavior became known as "FATIGUE" because it was originally thought that the metal got "tired". When you bend a paper clip back and forth until it breaks, you are demonstrating fatigue behavior.

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